Holistic Management Systems
P-FACTORY
" Enhance the performance by create a workspace
where employees can work and enjoy working "
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Objective:

“Enhance the performance by create a workspace
where employees can work and enjoy working.”
  1. Data visualization
  2. Automated ordering and production systems

Target:

  1. Paperless
  2. Customer delay=0
  3. Reduce of delay in process
  4. Level up of Heijunka
  5. Reduce of work process
  6. Protection human error 100%

Method :

Development of programs utilizing OA and AI (P-Factory)

Tools :

monitor/tablet/smartphone/handy Scanner

P-FACTORY

"Development of programs utilizing OA and AI (P-Factory)"

BI (Business Intelligence)

Overview Organization by Delivery Amount , Production , Stock , etc.

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Actual Order
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Delivery Amount
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Total Finish goods Stock
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In-process Defect
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Location FG Map
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Total In-process Stock

Inventory control

Makes it possible to see all stocks including various details. Minimum stock control and notification every 2 hours before delay.

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In-process Stock
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Remain Stock
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Material Stock
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Finish Goods Stock
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Oil , Chemical , Component part , Spare part
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Oil , Chemical , Component part , Spare part

Production Control

4 pillars visible: Forecast / Actual Forecast / Capacity / Actual Capacity.

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Forecast / Actual Forecast
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Capacity
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Actual Production HD-RL-OQ-BZ

Production

Loss – Win Daily Report and Overall Equipment Effectiveness (OEE). You can see the status of machine, including alarms from the machine trouble. And visualization of the working status of man and machine.

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Loss-Win Daily Report
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The working of Man and Machine
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Alarm from Machine
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OEE & Machine Status

Delivery Control

Delivery Status visible from receipt order – Shopping – Q-Gate and delivery to customer.

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Time Chart
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Check work status via monitor
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Boarding pass Delivery

JKK Office

Quality Build In , Make It Simply, Paper less, Reduce Human Errors and Reduce work step.

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OT Online
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Cancel writing check sheet
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I – Spare online
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I – Jipata (Stationery Control)
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Nonconforming product control

Other

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Aoyama Thai